Technology · Logistics and sustainment
Permanent-magnet manufacturing
Making rare-earth metal and alloy and sintering or bonding NdFeB and SmCo magnets for motors and actuators.
Who builds it5
Fielded2
Limited fielding3
Prototype0
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Development0
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Research0
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Concept0
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Placed by each organization's own maturity for this technology; TRL is self-reported or estimated, see confidence.
Inputs it depends on3
- Dysprosium and terbiumMaterialHeavy rare-earth separation outside China was close to nil until Lynas produced dysprosium oxide in Malaysia in 2025. China's April 2025 controls (MOFCOM/GAC No. 18) require licences for Dy, Tb and five other medium and heavy rare earths and for Dy/Tb-containing NdFeB magnets, and that control was not part of the November 2025 suspension. MP Materials, Energy Fuels and Neo are building Dy/Tb circuits for 2026-2027.Critical
- NdPr oxideMaterialSeparated NdPr outside China comes mainly from Lynas (Malaysia), MP Materials (Mountain Pass) and smaller producers such as Energy Fuels and Neo's Silmet plant. China held 91% of refined magnet rare-earth output in 2024. In 2025 the DoD set a 10-year $110/kg NdPr price floor for MP Materials to make non-Chinese supply viable.Critical
- Rare-earth metal and alloyMaterialMetal-making is a thin link outside China: Less Common Metals (UK, now USA Rare Earth) is the main scaled ex-China producer, with MP Materials, Phoenix Tailings and others ramping up. China's 2023 technology export ban covers rare-earth metal and alloy production technology.Critical
Criticality is how much a shortage would constrain production; open an input for producers, concentration and trade controls.
Sources6
Profile1
- 1
International Energy Agency · May 21, 2025 · Supports Technology
“its share in the production of these magnets has expanded massively to reach 94% and 80% respectively in 2024.”
Technologies5
- 2CompanyUSA Rare Earth Achieves Major Operational and Strategic Milestone with Commissioning of Phase 1a
USA Rare Earth (GlobeNewswire) · Mar 26, 2026 · Supports Organization technology
“Phase 1a is expected to ramp to a run rate capacity of 600 mtpa by the end of Q4 2026”
- 3Regulatory filingMP Materials Corp. Form 10-K for fiscal year 2025
MP Materials Corp. (SEC) · Feb 26, 2026 · Supports Organization technology
“commenced the manufacturing of neodymium-iron-boron ("NdFeB") permanent magnets in December 2025”
- 4
Neo Performance Materials · Sep 22, 2025 · Supports Organization technology
“projected to produce 2,000 mt/year of magnets in its first phase (1A), with plans to scale to over 5,000 mt/year in Phase 1B”
- 5
Defense News · Aug 25, 2025 · Supports Organization technology
“move beyond its current 10-metric-tonnes-producing pilot facility in Durham”
- 6
Nidec Motor Corporation · Feb 3, 2025 · Supports Organization technology
“a 5-year, binding off-take agreement with the potential to supply more than 1,000 tons of total off-take of finished sintered NdFeB rare earth magnets”
Each fact on this page is attached to the sources that support it. Archived copies are linked when we keep one.